About Automatic Oil & Water Dosing

Automatic Oil and Water Dosing systems are advanced process control solutions designed to ensure accurate and consistent application of liquids during pulse milling and grain processing operations. These systems automatically regulate the quantity of oil or water applied to pulses based on the product flow rate, ensuring uniform conditioning before further processing stages such as hulling or polishing.

By integrating electronic dosing mechanisms, load cell based product flow measurement, and programmable control panels, the system maintains precise dosing without the need for manual intervention. The controlled application of oil and water improves husk loosening, enhances grain conditioning, and prepares pulses for efficient processing in downstream machines.

Features of Automatic Oil & Water Dosing

• Electronic Proportional Dosing System
  The dosing system automatically regulates the amount of oil or water based on real time product flow. This proportional dosing ensures that the exact required quantity of liquid is applied to the pulses, maintaining consistency and preventing wastage during processing.
• Product Flap with Load Cell Integration
  A load cell connected to the product flap measures the grain flow rate accurately. This data allows the system to calculate and deliver the precise dosing quantity required for optimal conditioning of pulses before hulling.
• HMI Based Control Panel
  The machine is equipped with an intuitive Human Machine Interface panel that allows operators to monitor flow rates, dosing levels, and operational status. This interface simplifies control and ensures efficient machine management during production.
• Pump Unit with Adjustable Capacity
  The dosing pump unit is designed to deliver liquids at controlled pressure and capacity. Pump performance can be configured depending on the required dosing rate and type of liquid used in the process.
• Spray Nozzle System
  The system includes hygienic spray nozzles designed for fine atomized spraying. These nozzles distribute oil or water evenly across the product flow to ensure uniform coating and better absorption.

Benefits of Automatic Oil & Water Dosing

• Reduced Oil and Water Consumption
  Air atomization spray technology ensures efficient distribution of liquids. This controlled spraying method reduces excess usage of oil and water, helping milling operations minimize input costs while maintaining proper grain conditioning.
• Real Time Flow Monitoring
  The integrated HMI panel displays product flow rates and dosing parameters in real time. Operators can easily monitor system performance and make adjustments when required for consistent processing results.
• Uniform Moisture Distribution
  Even spray coverage ensures that pulses receive balanced moisture levels. This uniform distribution prevents patchy conditioning and supports smoother hulling performance in downstream machines.
• Improved Hulling Efficiency
  Proper conditioning of pulses loosens the outer husk and prepares the grain surface for effective processing. This leads to improved hulling efficiency while maintaining the natural color and quality of the final dal.
• Reduced Manual Intervention
  Fully automated dosing eliminates the need for manual liquid addition. This reduces operator dependency, minimizes human error, and ensures uninterrupted operation during continuous production cycles.

Applications of Automatic Oil & Water Dosing

• Pulse Milling Plants
  Used in dal mills to condition pulses before hulling processes.
• Grain Processing Facilities
  Suitable for controlled oil or wateraddition in various grain processing operations.
• Automated Milling Lines
  Integrated into modern automated milling sysems to ensure precise liquid dosing.