Pearling Cone Polisher Manufacturers in India - Navasasyam Dandekar Pvt. Ltd
Navasasyam Dandekar Pvt. Ltd. (NDPL) is a reputed pearling cone polisher manufacturers in India, suppliers and exporters in India. We are proud to be the innovators of advanced rice milling machinery. One of the most significant machines employed in the process of rice polishing and refining from our line of top-of-the-line products is the Pearling Cone Polisher.
Our polishers are also popularly known in the market as Rice Cone Polisher, Popular Cone Polisher, Cone Polisher Machine, and Rice Cone Polisher Machine, and find widespread use in domestic as well as overseas rice processing mills. Each NDPL polisher is designed with quality, efficiency, and durability in mind, giving rice millers the competitive edge they require in today's competitive market.
Working Principle of NDPL Pearling Cone Polisher
Pearling Cone Polisher employs the action of controlled abrasion and friction on the surface. Rice to be polished is fed into a cylindrical vessel containing a specially shaped cone inside. The cone's surface is smeared with an abrasive substance, commonly emery, which softly rubs against the rice grains. As the grains touch the rolling cone, the outside surface of bran is selectively removed, leaving the rice shiny and clean.
In our new models, the process is enhanced additionally with the use of high-speed air blowers that expel the loose bran particles from the chamber continually. This prevents the bran from settling back on the polished rice grains. Secondly, moisture control technology ensures that the temperature in the chamber is at an optimal level in order to ensure zero heat damage to the rice.
We also have programmable logic controllers (PLCs) and real-time monitoring sensors. These enable precise control of intensity of polishing, pressure, and airflow. The machine itself adjusts to varying types and hardness of rice automatically, even polishing with no over-breaking and loss.
Pearling Cone Polisher Suppliers and Exporters in India
Types of our Pearling Cone Polishers
A well-known Pearling Cone Polishers manufacturers in India, we are providing the best quality of Pearling Cone Polishers such as:
- Vertical Cone Polisher: Navasasyam Dandekar Pvt. Ltd. produces vertical cone polishers for universal use in rice mills due to their accurate performance and guaranteed results. The friction is made use of in the vertical axis machines for polishing rice grains gently. The miniature size of the machine provides uniform polishing and lower grain breakage, hence being appropriate for small and large-scale rice milling plants.
- Horizontal Cone Polisher: NDPL Horizontal Cone Polisher is used for rice mills that need uniform and efficient polishing. Its cone working in a horizontal position provides higher throughput and stable performance under long-term operation. It is most suited to medium to big rice mills which need higher productivity and uniform output.
- Emery Roller Cone Polisher: Our emery roller cone polisher finds perfect use in the first stage of rice polishing. It employs emery rollers to impart additional friction, and thus the outer layers of the bran of rice grains are effectively removed. Durable in construction and long in working life, NDPL's emery roller polishers provide precise control to match diverse polishing needs without compromising on grain integrity.
- Water Jet Cone Polisher: NDPL offers water jet cone polishers that make use of high-pressure water spray in polishing. This minimizes heat generation and dust formation and provides the rice with a smooth and lustrous appearance. It maintains the nutritional content of rice as well and may be employed for processing high-grade rice varieties for specialty markets.
- Silky Polisher: The NDPL silky polisher employs a misting process for coating and polishing rice grains. It infuses rice with its natural luster and enhances its appearance without damaging the grain. It is particularly suited for polishing long-grain rice and basmati rice where appearance matters in terms of market value.
- Combined Cone Polisher: Our multi-step cone polisher combines different polishing steps in one machine for space utilization and increased productivity. It is suitable for large rice mills where they need constant output and power-saving operations. NDPL provides consistent output polishing with negligible grain loss and maintenance per combined polisher.
Key Features of our Cone Polisher Machines
A well known Cone Polisher Machine manufacturers in India, our all types of new Cone Polisher Machines are filled with new features inside such as:
- Superior Polishing System: The emery cone along with precise airflow results in effective removal of bran and superlative polish. The rotation speed of the controlled cone ensures uniform polish to each grain without any compromise in quality.
- Digital Automation and Control: Our equipment incorporates easy-to-use touchscreen interfaces for operators to enter polishing time, pressure level, and grain flow rate. Controls are supported by intelligent software that reads batch performance and makes automatic setting compensations.
- Heavy-Duty Construction: Components are constructed from high-quality stainless steel and heat-treated components. Equipment withstands round-the-clock heavy-duty operation without premature wear and breakage.
- Low Maintenance Design: The modular design ensures easy access to the polishing chamber and other components for cleaning, inspection, or replacement, reducing maintenance time and delivering better uptime for the machine.
Advantages of our Pearling Cone Polisher
These all types of pearling cone polisher provides multiple types of benefits such as:
- Excellent Grain Finish: The rice is polished to a shiny, bright finish by the machine, improving consumer acceptability and reaching high-quality standards of retail and export.
- Improved Processing Efficiency: Simplified shorter cycle polishing and lower grain loss translate into more throughput in a shorter period of time, so more production can be accomplished with the same equipment.
- Less Breakage: Smarter pressure and moisture management while polishing preserves the structural integrity of single grains, so less broken rice.
- Adjustability Across Various Types: No matter what variety of rice - raw, boiled, basmati, or short-grain - NDPL polishers can be adjusted to fit each variety's parameters without having to manually re-adjust.
Applications of Cone Polisher Machines
A leading cone polisher machine suppliers in India, our all types of Cone Polisher Machines are included with new feature and highly used in multiple applications such as:
- Commercial Rice Mills: Applied in the finishing polishing phase to enhance rice quality prior to packaging and distribution.
- Export-Oriented Units: Critical in rice for export to other countries where shine, cleanness, and grain shape are critical factors.
- Integrated Rice Processing Plants: Serve as a central polishing machine in fully automatic rice lines for continuous running and high-volume.
- Branded Rice Producers: Assist in ensuring that the product has branding and shelf presentation properties with high gloss and few imperfections.
A leading Cone Polisher Machine manufacturers, suppliers, and exporters in India, we at Navasasyam Dandekar Pvt. Ltd. (NDPL) always strive to incorporate newer technologies that boost the performance and efficiency of our Cone Polisher Machines. Through real-time monitoring, automatic feedback systems, and energy-saving components, our polishers are the industry leaders in rice milling innovation.
Whether you require a Rice Cone Polisher, a Popular Cone Polisher, a high-end Cone Polisher Machine, or one Rice Cone Polisher Machine, NDPL possesses the machinery needed for your precise requirements and long-term satisfaction.
We also include complete technical support, installation, operator training, and regular maintenance to enable our customers to use their investment to its maximum. Contact us today for more information!
