Spices Processing Plant Manufacturers in UAE – NDPL
Navasasyam Dandekar Pvt. Ltd. (NDPL) feel privileged to be one of the suppliers, and exporters of High Quality Spices Processing Plants. Our creative solutions meet the growing needs of the international spices industry by blending time-tested wisdom with the latest technological sophistication.
Spices are the life of cooking worldwide, and low-loss processing at reasonable cost of the same is the most prime requirement. Our spices processing facility is geared to fulfill this requirement with scalable, power-effective, and precision-manufactured systems providing equal capacity and enhanced flavour holding.
Working Principle of Spices Processing Plant
- Sorting and Cleaning: Sophisticated air classifiers, magnetic separators, and artificial intelligence fault detection vibrating screens separate and clean raw spices with care using traditional techniques. It eliminates stones, dust, and other impurities without compromising on quality and purity.
- Grinding and Pulverizing: Three-stage high-performance impact, hammer, and pin mill type mills with variable speed drives are employed in our plants to produce fine and consistent powder sizes at the behest of customers.
- Drying and Dehydration: Flash drying and energy-efficient fluid bed drying systems with advanced temperature controls and sensing of humid conditions are utilized to assist in the preservation of volatile oils and fragrance, superior to the historically used drying techniques.
- Mixing and Blending: PLC controls the computer-operated mixing with uniformity in spice mix with minimum manhandling.
- Packaging: Our factories have integrated packaging lines with intelligent weighing and filling machines reducing product loss and maintaining acceptable export-quality spice hygiene standards.
Spices Processing Plant Manufacturers, Suppliers and Exporters in UAE
Types of our Spices Processing Plant
A well-known Spices Processing Plant manufacturers, we are providing the best quality of Spices Processing Plant such as:
- Chili Grinding Plant: Navasasyam Dandekar Pvt. Ltd. offers designer chili grinding plants for grinding dry chilies to high quality powder. The plants are designed to grind various types of chilies without any loss of their natural color, pungency and aroma. All plants are equipped with dust-free grinding chambers, heat control system and automatic feeding systems for a clean and smooth grinding process. These plants are suitable for spice manufacturers, food processing industries and export companies seeking standardized chilies powder of consistent quality.
- Coriander Grinding Plant: We manufacture coriander grinding plants to grind coriander seeds into pungent powdered form used in cooking processes all over the world. Our plants are made to extract the natural flavor and essential oils of the seeds, offering a high-quality product that enhances the quality of the food. NDPL coriander grinding machines are easy to operate with lower power consumption and utmost reliability and thus ideal for spice processors and bulk suppliers both who need continuous output with no wastage of the product.
- Turmeric Grinding Plant: NDPL makes turmeric grinding units, which are designed specifically to grind dry turmeric roots in a mild way. Plants are processed through various phases like washing, drying, milling and sifting to yield a high-quality, well-colored, pungent-scented turmeric powder. Our equipment is so made that it will not lower the natural curcumin content by over-heat processing and product spoilage. Our equipment finds best application in food-grade, medical and export-quality applications where consistency and cleanliness are the first priority.
- Blended Spices Grinding Plant: We provide blended spices grinding plants which can grind multiple spices to form blended powders like curry powder, garam masala and various local blends of spices. The systems deliver even grinding of each ingredient and afterwards accurate blending, leading to final output having balanced and seasoned flavor. NDPL designs each plant to suit particular blend recipes and production needs. These units are ideal for commercial spice food manufacturers, institutional food packagers and food product processors.
- Herb Grinding Systems: NDPL herb grinding machines are specifically designed to grind dry herbs such as basil, oregano, mint, thyme and rosemary. They maintain the herbal natural color, aroma and texture and ensure uniform particle size. Our machines are stainless steel component made and follow good standards of hygiene, thereby being highly suitable for food, cosmetic and pharmaceutical purposes. They ensure ease of cleaning, low maintenance and good performance on usage.
- Grain Grinding Plant: We also manufacture grain grinding plants that grind grains such as rice, wheat and maize to fine flour or coarse powder. The systems find application in standalone grain production as well as in integrated blended food or spice processing. NDPL's grain grinders are especially designed for durability, uniform yield and low power utilization. The equipment can be operated by food processing industries, flour mills and combined spice manufacturing units.
Advantages of Using our Spices Processing Plants
Our all types of new spices processing plant provides multiple benefits such as:
- Product Uniformity: Computer-balanced process control and quality monitoring systems ensure batch-to-batch uniformity, essential for brand reputation.
- Maximum Capacity: Max speed machinery and process optimization yield maximum capacity with minimal down-time.
- Cost Saving: Man-power reduction, power-saving technologies, and avoidance of wastes reduce the cost of operations.
- International Compliance: The factories are transformed into compliances with global standards such as ISO, HACCP, and FSSAI certification for straightforward export.
- Flavor and Aroma Preservation: Control of drying operation and grinding preserves the necessary oils, which are responsible for natural flavor and aroma in spices.
- Focus on Sustainable Practice: Utilization of renewable sources of energy, recycling units of waste, and green packaging lines reflects our focus on preserving the environment.
Applications of Spices Processing Units
Being the best Spices Processing Units exporters in UAE, our all types of Spices Processing Units are included with new feature and highly used in multiple applications such as:
- 1. Food Industry: Spices are being applied in processed food, ready meals, sauces, and snack foods. Our units help food processors to provide uniform flavor profiles, which are a determining element in consumer acceptability.
- 2. Pharmaceuticals: Ginger and turmeric spices, in sanitary process, are used in food supplements and herbal drugs. Process manufacturing according to GMP is enabled by our plants for the industry.
- 3. Cosmetics: Spices, when extracted, play a part in cosmetics and personal care products due to the therapy potential. NDPL plants enable extraction and processing of high-purity oil and spice powder.
- 4. Export Sector: By modern quality control and packaging, our plants enable spice exporters to achieve global standards of quality adequate enough for rejection minimization and market entry.
Future Ahead: NDPL Vision in Spice Processing
As a leading Spices Processing Plant manufacturers, suppliers and exporters in UAE, we Navasasyam Dandekar Pvt. Ltd. understands that the spice sector is transforming with lightning speed due to changing customers' demands and innovations. Our vision continues to look ahead and adopting AI, machine learning, and Industry 5.0 thinking in making the process of manufacturing spices smart, eco-friendly, and super-effective.
For instance, we already have blockchain-based traceability solutions for verifying origin and quality of very vital spices for export markets looking for food forgery. On top of that, adding robotics and autonomous logistics to the processing plants is in the pipeline, with near-zero human touch processing capability ideally suited for hygienic-sensitive applications.
Our plants are also equipped with green technologies like solar-drying and waste-to-energy conversion plants, balancing global environmental objectives against providing competitive advantage to customers.For more information, contact us today!
